A Method for Making Food Waste Organic Fertilizer
Food waste is an important problem in the world. It produces odors, unaesthetic appearance and causes vermin. The present method for food waste can be divided into landfill, new energy production, organic fertilizer production, etc. However, discarding food waste to landfills is a unsustainable way because landfills will reduce gradually. To use a reasonable method to dispose the waste is necessary and indispensable for improving waste recycling rate and public health. Because of complex process, we do not make analysis of new energy production. Using food waste as organic fertilizer seems to be a reasonable method for food waste disposal.
Feasibility on Using Food Waste to Make Organic Fertilizer
Food waste contains high organic matters. From the chemical composition, there are carbohydrates, cellulose, protein, oil and inorganic salts, of which organic components is main parts. In the meantime, it contains a certain amount of calcium, phosphorus, potassium, iron and other trace elements. The content of each component in the food waste (dry matter): crude protein accounted for 15% to 23%, fat 17% to 24%, ash 3% to 6%, Ca element 54%, P element 43% and NaCl 3% to 4%.
Food waste has high water content, proportion of organic matter and salt content. In addition, it contains less harmful substances and is easy to degrade. Its composition and nature is unstable and is subject to a variety of factors. Different factors have different effects on the composition, nature and production of food. The biodegradability of food waste is as high as 82% and is suitable for treatment with a variety of bio-transformation techniques.
Food Waste Organic Fertilizer Materials and Production Methods
Food Waste Type
|Vegetables||Onion / celery and other rhizomes, pepper / pepper head, onion / garlic / ginger / corn shell,nonstandard-selling vegetables in supermarket, leftovers in kitchen|
|Fruit||Walnut / chestnut / peanut / pineapple and other hard shell, peach / apricot / persimmon nucleus|
|Seafood||Shellfish / snail / abalone / oysters and other shellfish category, shrimp / crab and other crustacean fish bone|
|Meat||Pig / cow / chicken and other livestock hair and bones|
|Eggs||Eggs / duck eggs / quail eggs / ostrich eggs and other eggshell|
|Dairy products||Milk,cheese and yogurt|
|Leftovers||Noodles, rice, beans, cereals, bread|
|Other||Gluten all kinds of tea residue, Chinese medicine slag,oil|
From the table, we can see that it has many types of food waste. Yes, we can use them to make organic fertilizer pellets and granules. Before dealing with the food waste, we should be in pretreatment. That is to say, to separate and dehydrate food waste are the first steps for the whole food waste organic fertilizer production. Let’s make a detailed analysis on organic fertilizer production process one by one.
1. Separation and dehydration
Food waste water content is more than 80%. When we make organic fertilizer, water content should be less than 60%. We can use solid-liquid separation machine to separate food waste. The non-clogged cutting pumps can send food waste to the separation machine. Through screw extrusion, the water in food waste can be squeezed. Separated liquid from the machine below the liquid discharge port can be directly transported to the biogas, vegetable greenhouses, orchards and other fields need fertilization. Separated dry matter can be used to produce organic fertilizer.
2. Composting and fermentation
You can add some animal manure, crop straw, or mushroom residue to food waste. And microbial agent is necessary for composting process. After making sure the organic materials for organic fertilizer production, you can put piles. The materials should be evenly stacked. The bottom of the pile is some dry materials, such as mushroom residue, straw, saw dust, etc. In the middle of the pile, you can put food waste or animal manure. And on the top of the pile, you can add some dry materials as well. The length of the pile is not limited. Its width is about 2 meters, height 1 meter.
After putting pile, you need to turn and mix the compost in time. Generally speaking, it takes several months for the whole fermentation. Apparently, it is not suitable for commercial organic fertilizer production. Compost turner machine may be the great choice. With the help of the machine, the whole food waste fermentation period is about 7-15 days. You can turn the pile once a day. In addition, there are several factors that affect your composting quality, such as water content, temperature, C/N ratio, oxygen and ventilation supplying, pH, etc. Every factors should be strictly controlled. When the compost is decomposting, it can be in the next step. The decomposting standard is that organic materials are nearly rotten and black.
After composting, all organic materials need to be crushed. You can use high moisture crushing machine for fertilizer materials to crush your food waste materials. Because the organic materials water content is about 25-35% and the size is a little big for granulation, it needs to be crushed to smaller materials.
After crushing food waste material, all organic matters should be mixed in horizontal fertilizer mixer. Using a new type of rotor structure, the horizontal fertilizer mixer makes food waste materials fully mix. The gap, between the rotor and the bright body, can be adjusted to close to zero, effectively reducing the amount of material residue.
Granulation is one of important steps for organic fertilizer production. Food waste organic materials should be granulated to pellets or granules. The materials contains high water content, it is suitable for wet type organic fertilizer granulation. To choose a high granulation rate granulator is necessary. We suggest you use new type organic fertilizer granulator to make organic fertilizer granules.
After granulation, organic fertilizer granules can be sent to rotary drum dryer. The organic pellets need to reduce water content to be suitable for store. The water content in food waste organic fertilizer pellets can reduce to 13% and realizes deodorization function.
This step should be working together with organic fertilizer drying. It is used to cool food waste organic fertilizer granules, which reduces water content further.
Organic fertilizer granules has different types and size, so they need to be screened. And then it can separate finished product and return product. Rotary drum fertilizer screener can be used in this step.
The last step in organic fertilizer production is packing. Using automatic packaging machine to pack food waste organic fertilizer pellets.
Making Food Waste Organic Fertilizer Advantages
1. It solves environment pollution problem. Food waste contains high water an and organic matters. In addition, it contains a variety of unsaturated fatty acid. The matters are easy to decompose. Making organic fertilizer pellets can fully reuse these organic materials and reduce pollution.
2. It helps make benefit using waste. To make organic fertilizer granules and sell fertilizer can add some income. What’s more, it reduces treatment cost for landfill.
3. It removes health hazard. Food waste is easy to grow bacteria. Untreated food waste may contain foot-and-mouth disease pathogens, African swine fever and other harmful bacteria. Making organic fertilizer pellets can reduces health problems.
4. It fully uses organic materials and realizes materials recycling. Landfill treatment is not suitable for the current condition. To make food waste organic fertilizer is sustainable method for waste treatment.
Originating at organicfertilizermachine.com